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Received March 18, 2005
Accepted June 30, 2005
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Manufacturing Process of Self-Luminous Glass Tube Utilizing Tritium Gas: Optimization of Phosphor Coating Conditions
Nuclear Power Laboratory, Korea Electric Power Research Institute (KEPRI), 103-16 Munji-Dong, Yusung-Gu, Daejeon 305-380, Korea 1Engineering Information Technology Center, Institute for Advanced Engineering (IAE), Yongin P.O. Box 25, Kyonggi-do 449-863, Korea 2Thin Film Materials Laboratory, Korea Research Institute of Chemical Technology (KRICT), Yusung P.O. Box 107, Daejeon 305-360, Korea
kskim@kepri.re.kr
Korean Journal of Chemical Engineering, November 2005, 22(6), 899-904(6), 10.1007/BF02705672
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Abstract
.Domestic research utilizing tritium will become more attractive when tritium is produced from the Wolsong Tritium Removal Facility (WTRF) in Korea, which will start to operate in late 2005. As starting domestic tritium technology research, this study is focused on the mass production of commercially available self-luminous glass tubes (SLGTs) and the design of a new product by simulation. With a low power microscope, SEM-EDX, ICP (Inductively Coupled Plasma) spectrometer, some commercially available SLGTs have been investigated. The inner side of the glass tubes was coated with greenish ZnS phosphor particles with sizes varying from 4-5 μm, and Cu and Al as an activator and a co-dopant, respectively. Besides, the coating thickness is different for each product. and the thickness range of the products to be considered is 10-100 μm. With the phosphor, a binder package was also selected to meet optimal coating conditions. Cathodoluminescence (CL) device (energy: 0-10 keV, electron flux: ~nA) was used to simulate β-ray emitted from tritium. From the CL measurement the optimal conditions were 580-600 ℃ and 30 minutes. At these conditions the degradation of the phosphor by a heat is minimized. We determined all the coating conditions including the phosphor, binder package, coating thickness, and calcinating temperature for the production of SLGTs. Now we are testing our pilot-scale coating device for a mass production with selected experimental conditions.
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Bingle RL, Koops RL, Lynam NR, Safety Release for a Trunk of a Vehicle, US Patent, 6,390,529 B1 (2002)
Caffarella TE, Radda GJ, Dooly HH, Jr., Miniature Radioactive Light Source and Method of its Manufacture, US Patent, 4,213,052 (1980)
Chung H, Ahn DH, Paek SW, Koo JH, Kuk IH, Lee HS, Kim KR, use of Tritium in the Production of Self-luminous Compounds, KAERI/AR-411 (1994)
Hillie KT, Swart HC, Appl. Surf. Sci., 183, 304 (2001)
Igarashi T, Kusunoki T, Ohno K, Isobe T, Senna M, Mater. Res. Bull., 36(7-8), 1317 (2001)
Kim K, Kim K, Son SH, Kim WS, Korean J. Chem. Eng., 21(3), 562 (2004)
Kim K, Lee SK, Chung ES, Kim KS, Kim WS, Nam GJ, Key Eng. Mater., 277-279, 698 (2005)
Kim WS, Jung YG, Kim K, Lee SK, Song KM, KEPRI Report, TM.00NP34.T2001.175 (2001)
Kim WS, Son SH, Kim K, Lee SK, Song KM, Development of Tritium Removal Technology (I), 96NJ18 KHNP Report (2002)
Kherani NP, Shimayda WT, Zeitschrift fur Physikalische Chemie. Bd., 183. S., 453 (1994)
Kherani NP, Shimayda WT, Perz JM, McNeill KG, Zukotynski S, J. Alloy. Compd., 253-254, 62 (1997)
Lasser R, Tritium and Helium-3 in Metals, Springer-Verlag, New York (1989)
McNair RC, Self-luminous LIght Source, US Patent, 4,990,804 (1991)
Oosthuizen L, Swart HC, Viljoen PE, Holloway PH, Berning GLP, Appl. Surf. Sci., 120, 9 (1997)
Sinclair KW, Tritium in the Environment, NCRP Report, 62 (1979)
Son SH, Kim K, Kim KS, Shon CH, Yeom CS, Nam GJ, A Domestic Production of SLGT for Rifle View Sights, Proceedings of 2004 Annual Conference, The Korea Institute of Military Science and Technology, 520 (2004)
South African Standard, "Symbolic Safety Signs, Part 2: Self-luminous (radio-luminescent) Signs", SABS 1186-2 (1997)
Weaver B, Wall RW, Tritium Handling and Safe Storage, DOEHDBK-1129-99, DOE Handbook, Washington, D. C. (1999)