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Received April 18, 2013
Accepted September 12, 2013
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Simulation and optimization of extractive distillation sequence with pre-separator for the ethanol dehydration using n-butyl propionate
Department of Chemical Engineering, Laxminarayan Institute of Technology, Nagpur 440033, India
spslit@rediffmail.com
Korean Journal of Chemical Engineering, December 2013, 30(12), 2163-2169(7), 10.1007/s11814-013-0175-8
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Abstract
Extractive distillation is the most promising alternative for the ethanol-water separation than azeotropic and pressure swing distillation using suitable solvent n-Butyl propionate. We have studied, simulated, optimized and economically evaluated the separation of a mixture of 50 mole% ethanol and 50 mole% water to treat the 16 Kmol/hr (512.67 kg/hr) of the original mixture. Rigorous simulation and optimization has been carried out by means of a software CHEMCAD version 6.5 using thermodynamic model UNIQUAC with binary interaction parameters. The_x000D_
simulations allow us to conclude that extractive distillation is more economical and trustworthy than pressure swing distillation due to the relative pressure insensitive nature of the ethanol-water mixture after the azeotropic composition. The separation of 99.7% of ethanol from ethanol water mixture claim by Mulia-Soto, Flores-Tlacuahuac, 2011 is contradictory as the feasibility for the operating pressure of 10 atm with or without heat integration.
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Turton R, Bailie RC, Whiting WB, Shaeiwitz, Analysis, synthesis and design of chemical processes, Prentice Hall, New Jersey (1998)
Vinz P, Energy circuits for continuously operated distillation units, US Patent, 4,778,566 (1988)
Barr R, Systems and methods for isobutyl alcohol (IBA) recovery, US Patent, 7,966,096 B2 (2011)
Bauerle G, Sandall O, AIChE J., 33(6), 1034 (1987)
Berg L, Yeh An-I., Separation of 2-butyl acetate from 2-butanol by extractive distillation, US Patent, 4,718,988 (1988)
Bravo-Bravo C, Segovia-Hernandez JG, Gutierrez-Antonio C, Duran AL, Bonilla-Petriciolet A, Briones-Ramirez A, Ind. Eng. Chem. Res., 49(8), 3672 (2010)
Emmrich G, Kolbe B, Gehrke H, Enenbach F, Ranke U, Rectifying column for extractive distillation of close-boiling or azeotropic boiling mixtures, US Patent, 6,514,387 B1 (2003)
Engelien HK, Skogestad S, Chem. Eng. Process., 44(8), 819 (2005)
Gadalla M, Oluji Z, Jobson M, Smith R, Energy., 31, 2398 (2006)
Gadalla M, Olujic Z, Rijke A, Jansens P, Energy., 31, 2409 (2006)
Ghaee A, Sotudeh-Gharebagh R, Mostoufi N, Brazilian J. Chem. Eng., 25(4), 765 (2008)
Gutierrez-Guerra R, Segovia-Hernandez JG, Hernandez S, Chem. Eng. Res. Des., 87(2A), 145 (2009)
Hamer J, Van Der Burg J, Kanbier D, Van Der Heijden P, Vacuum distillation system, US Patent, 5,049,240, Sep. 17 (1991)
Mulia-Soto JF, Flores-Tlacuahuac A, Comput. Chem. Eng., 35(8), 1532 (2011)
Munoz R, Monton JB, Burguet MC, de la Torre J, Fluid Phase Equilib., 232(1-2), 62 (2005)
Munoz R, Monton JB, Burguet MC, de la Torre J, Sep. Purif. Technol., 50(2), 175 (2006)
Munoz R, Monton JB, Burguet MC, de la Torre J, Fluid Phase Equilib., 238(1), 65 (2005)
Scheibel EG, Chem. Eng. Progress., 44, 927 (1948)
Shenvi AA, Herron DM, Agrawal R, Ind. Eng. Chem. Res., 50(1), 119 (2011)
Shirsat SP, Comput. Chem. Eng., 53, 201 (2013)
Sobocan G, Glavic P, Chem. Eng. J., 89(1-3), 155 (2002)
Steltenpohl P, Chlebovec M, Graczova E, Chem. Pap., 59(6a), 421 (2005)
Trager J, Processes for vapor-liquid contacting and fractional distillation, US Patent, 4,405,449 (1983)
Turton R, Bailie RC, Whiting WB, Shaeiwitz, Analysis, synthesis and design of chemical processes, Prentice Hall, New Jersey (1998)
Vinz P, Energy circuits for continuously operated distillation units, US Patent, 4,778,566 (1988)