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Received December 14, 2012
Accepted April 1, 2013
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Effect of operating parameters on methanation reaction for the production of synthetic natural gas
Department of Chemical and Biological Engineering, Korea University, Seoul 136-713, Korea
kibonglee@korea.ac.kr
Korean Journal of Chemical Engineering, July 2013, 30(7), 1386-1394(9), 10.1007/s11814-013-0047-2
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Abstract
Concerns about the depletion and increasing price of natural gas are generating interest in the technology of synthetic natural gas (SNG) production. SNG can be produced by the methanation reaction of synthesis gas obtained from coal gasification; this methanation reaction is the crucial procedure for economical production of SNG. We investigated the effect of operating parameters such as the reaction temperature, pressure, and feed compositions (H2/CO and CO2/CO ratios) on the performance of the methanation reaction by equilibrium model calculations and dynamic_x000D_
numerical model simulations. The performance of the methanation reaction was estimated from the CO conversion, CO to CH4 conversion, and CH4 mole fraction in the product gas. In general, a lower temperature and/or higher pressure are favorable for the enhancement of the methanation reaction performance. However, the performance becomes poor at low temperatures below 300 ℃ and high pressures above 15 atm because of limitations in the reaction kinetics. The smaller the amount of CO2 in the feed, the better the performance, and an additional H2 supply is essential to increase the methanation reaction performance fully.
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Shafiee S, Topal E, Appl. Energy, 87(3), 988 (2010)
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Landers JE, Sixth synthetic pipeline gas symposium, Chicago, USA (1974)
Ensell RL, Stroud HJP, International gas research conference, London, UK (1983)
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Everitt E, Cicero DC, Stiegel GJ, Co-production of substitute natural gas/electricity via catalytic coal gasification, National Energy Technology Laboratory, USA (2009)
Stiegel GJ, Overview of DOEs gasification program, National Energy Technology Laboratory, USA (2009)
Cicero DC, Stiegel GJ, Everitt E, Development of a hydrogasification process for co-production of substitute natural gas (SNG) and electric power from western coals, National Energy Technology Laboratory, USA (2009)
Aigner I, Pfeifer C, Hofbauer H, Fuel, 90(7), 2404 (2011)
Duret A, Friedli C, Marechal F, J. Clean. Prod., 13, 1434 (2005)
Seemann MC, Schildhauer TJ, Biollaz SMA, Ind. Eng. Chem. Res., 49(15), 7034 (2010)
Grobl T, Walter H, Haider M, Appl. Energy., 97, 451 (2012)
Strakey JP, Forney AJ, Haynes WP, Methanation in coal gasification processes, Pittsburgh Energy Research Center, Pittsburgh (1975)
Twigg MV, Catalyst handbook, 2nd Ed., Wolfe Publishing Co., London (1989)
Xu JG, Froment GF, AIChE J., 35, 88 (1989)
Gallucci F, Paturzo L, Basile A, Int. J. Hydrog. Energy., 29, 611 (2004)
Rui ZB, Zhang K, Li YD, Lin YS, Int. J. Hydrog. Energy., 33, 2246 (2008)
Zanfir M, Gavriilidis A, Chem. Eng. Sci., 58(17), 3947 (2003)
Eisenlohr SSEH, Elshishini SS, Modeling, simulation and optimization of industrial fixed bed catalytic reactor, 7th Ed., Gordon and Breach Science Publishers, New York (1993)
Levenspiel O, Chemical reaction engineering, 3rd Ed., Wiley, New York (1999)
Jang HM, Lee KB, Caram HS, Sircar S, Chem. Eng. Sci., 73, 431 (2012)