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Received March 12, 2013
Accepted February 1, 2014
- This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Performance enhancement and energy reduction using hybrid cryogenic distillation networks for purification of natural gas with high CO2 content
Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750, Perak, Malaysia
Korean Journal of Chemical Engineering, July 2014, 31(7), 1120-1135(16), 10.1007/s11814-014-0038-y
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Abstract
A novel concept of hybrid cryogenic distillation network has been explored which maximizes the benefits of both desublimation or solid-vapor based separation as well as distillation or vapor-liquid equilibrium based separation during the separation of carbon dioxide from methane or natural gas. Process network synthesis has been performed for four case studies with high carbon dioxide (72 mole%) and medium carbon dioxide (50 mole%) natural gas feed streams. The benefits of optimal locations for cryogenic packed beds were investigated. A conventional cryogenic network consisting of multiple distillation columns with butane as additive for extractive distillation was also studied and presented in this paper. Process modeling of cryogenic distillation network with MESH equations was attempted using an integrated dual loop (C+3) convergence and the results were compared with Aspen Plus simulator for benchmarking._x000D_
The prediction of solidification region was employed using experimental data from literature to avoid solidification regions in the column. The proposed hybrid cryogenic distillation network showed promising potential for energy and size reduction.
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Dortmundt D, Doshi K, Recent developments in CO2 removal membrane technology, UOP LLC, des Plaines (1999)
Donnelly HG, Katz DL, Ind. Eng. Chem., 46, 511 (1954)
Brewer J, Kurata F, AIChE J., 4, 317 (1958)
Li HL, Jakobsen JP, Wilhelmsen O, Yan JY, Appl. Energy, 88(11), 3567 (2011)
Davis JA, Rodewald N, Kurata F, AIChE J., 8, 537 (1962)
Holmes AS, Ryan JM, Cryogenic distillative separation of acid gases from methane, US Patent (1982)
Holmes AS, Ryan JM, Price BC, Styring RE, Pilot tests prove out cryogenic acid-gas/hydrocarbon separation processes, in: 61st Annual GPA Convention, Dallas, TX, March 15-17 (1982)
Berstad D, Neksa P, Anantharaman R, Energy Procedia, 26, 41 (2012)
Valencia JA, Denton RD, Method of separating acid gases, particularly Carbon dioxide from methane by the addition of a light gas such as helium, US Patent (1983)
Atkinson TD, Lavin JT, Linnett DT, Separation of gaseous in: mixtures, US Patent (1988)
Northrop PS, Valencia JA, Energy Procedia, 1, 171 (2009)
Kelley BT, Valencia JA, Northrop PS, Mart CJ, Energy Procedia, 4, 824 (2011)
Hart A, Gnanendran N, Energy Procedia, 1, 697 (2009)
Tuinier MJ, Annaland MV, Kramer GJ, Kuipers JAM, Chem. Eng. Sci., 65(1), 114 (2010)
Xu G, Li L, Yang YP, Tian LH, Liu T, Zhang K, Energy, 42(1), 522 (2012)
Willems GP, Golombok M, Tesselaar G, Brouwers JJH, AIChE J., 56(1), 150 (2010)
Clodic D, Hitti RE, Younes M, Bill A, Casier F, CO2 capture by anti-sublimation Thermo-economic process evaluation, in: Fourth Annual Conference on Carbon Capture & Sequestration, Alexandria, USA, 2 (2005)
Song CF, Kitamura Y, Li SH, Ogasawara K, Int. J. Greenhouse Gas Control, 7, 107 (2012)
Song CF, Kitamura Y, Li SH, Appl. Energy, 98, 491 (2012)
Ritter JA, Ebner AD, Carbon dioxide separation technology: R&D needs for the chemical and petrochemical industries, Chemical Industry Vision2020 Technology Partnership, in, Oak Ridge National Laboratory (2007)
Nor Syahera M, Cryogenic separation of CO2 from methane using dynamic packed bed, Universiti Teknologi PETRONAS (2012)
Abulhassan A, Nor Syahera M, Maqsood K, Ganguly S, Minimization of energy consumption in counter current switched cryogenic packed beds during purification of natural gas with high carbon dioxide content, Chem. Eng. Technol. (Revision submitted, 2014).
Abulhassan A, Ganguly S, Shariff ABM, Simulation of cryogenic packed bed using 1-dimensional pseudo homogeneous model, International Oil and Gas Symposium and Exhibition (IOGSE 2013), Sabah, Malaysia (2013)
Maqsood K, Ganguly S, Shariff ABM, Synthesis of cryogenic distillation networks for maximum methane recovery from natural gas with minimum energy usage, International Oil and Gas Symposium and Exhibition (IOGSE 2013), Sabah, Malaysia (2013)
Kumar V, Sharma A, Chowdhury IR, Ganguly S, Saraf DN, Fuel Process. Technol., 73(1), 1 (2001)
Russel RA, Chem. Eng., 53 (1983)
Hofeling BS, Seader JD, AIChE J., 24, 1131 (1978)
Naphtali LM, Sandholm DP, AIChE J., 17, 148 (1971)
Eggeman T, Chafin S, Chem. Eng. Prog., 101(3), 39 (2005)
Kurata F, Solubility of solid carbon dioxide in pure light hydrocarbons and mixtures of light hydrocarbons, Research Report RR-10, Gas Processors Association. Tulsa, OK (1974)
ZareNezhad B, Eggeman T, Cryogenics, 46, 840 (2006)
Carter K, Luks KD, Fluid Phase Equilib., 243(1-2), 151 (2006)
Loh HP, Lyons J, Process equipment cost estimation, DOE, Pittsburgh (2002)
Tuinier MJ, Hamers HP, van Sint Annaland M, Int. J. Greenhouse Gas Control, 5, 1559 (2011)