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Received April 27, 2016
Accepted August 15, 2016
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A review on numerical consideration for computational fluid dynamics modeling of jet mixing tanks
Department of Chemical Engineering, Faculty of Engineering, King Mongkut’s Institute of Technology Ladkrabang, Bangkok 10520, Thailand
b_eakarach@hotmail.com
Korean Journal of Chemical Engineering, November 2016, 33(11), 3050-3068(19), 10.1007/s11814-016-0236-x
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Abstract
Over two decades or so, the computational fluid dynamics (CFD) modeling of various jet mixing tank configurations was developed and published. Further, the studies of various parameters used in experimental and CFD works were also reviewed to obtain the optimal design procedure. However, the numerical setup for jet mixing tank modeling was not studied and reported. Hence, in this review paper, the important numerical setup for CFD simulation of jet mixing tanks, including numerical solution techniques, turbulence model selection, boundary conditions, numerical methods, solution strategy, and CFD grid, are clearly demonstrated to achieve the comprehensive CFD modeling guideline for jet mixing tank. Further, the validations for jet mixing tank models are also represented.
Keywords
References
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Revill BK, in Mixing in Process Industries, Harnby N, Edwards MF, Nienow AW Eds. Butterworth-Heinemann (1992).
Mewes D, Renz R, in Seventh European Conference on Mixing, Belgium, 131 (1991).
Hoffman PD, AIChE Symp. Ser., 286(88), 77 (1996)
Schimetzek R, Steiff A, Weinspach PM, IChemE Symp. Ser., 136, 391 (1995)
Fossett H, Prosser LE, Proc. I. Mech. E., 160, 224 (1949)
Sarsten JA, Pipeline and Gas J., Sept., 37 (1972)
Simon M, Fonade C, Can. J. Chem. Eng., 71, 507 (1993)
Baldyga J, Bourne JR, Zimmermann B, Chem. Eng. Sci., 49(12), 1937 (1994)
Sudhindra N, Sinha SN, in Fourth European Conference on Mixing, Netherlands, Paper C4 (1982).
Fox EA, Gex VE, AIChE J., 2, 539 (1956)
Van de Vusse JG, Chem. Ing. Tech., 31, 583 (1959)
Okita N, Oyama Y, Jpn. J. Chem. Eng., 27, 252 (1963)
Coldrey PW, Paper to IChemE Course, University of Bradford, England (1978).
Hiby JW, Modigell M, in Sixth CHISA Congress, Prague (1978).
Lehrer IH, Chem. Eng. Res. Des., 59a, 247 (1981)
Lane AGC, Rice P, in International Chemical Engineering Symposium Series 64, Paper K1 (1981).
Lane AGC, Rice P, Chem. Eng. Res. Des., 60a, 171 (1982)
Maruyama T, Ban Y, Mizushina T, J. Chem. Eng. Jpn., 15, 342 (1982)
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Orfaniotis A, Fonade C, Lalane M, Doubrovine N, Can. J. Chem. Eng., 74(2), 203 (1996)
Grenville RK, Tilton JN, Chem. Eng. Res. Des., 74a, 390 (1996)
Grenville RK, Mak ATC, Ruszkowski SW, in The 1992 IChemE Research Event, 128 (1992).
Grenville RK, Tilton JN, in Ninth European Conference on Mixing, France, 67 (1997).
Grenville RK, Tilton JN, Chem. Eng. Res. Des., 89(12A), 2501 (2011)
Patwardhan AW, Gaikwad SG, Chem. Eng. Res. Des., 81(2), 211 (2003)
Patankar SV, Numerical Heat Transfer and Fluid Flow, Hemisphere, New York (1980).
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Anderson JD, Computational Fluid Dynamics: The Basics with Applications, McGraw-Hill, New York (1995).
Hetsroni G, Mosyak A, Pogrebnyak E, Yarin LP, Int. J. Heat Mass Transf., 48(10), 1982 (2005)
Tongpun P, Bumrungthaichaichan E, Wattananusorn S, Songklanakarin J. Sci. Technol., 36(4), 471 (2014)
Patwardhan AW, Joshi JB, Ind. Eng. Chem. Res., 38(8), 3131 (1999)
Deglon DA, Meyer CJ, Miner. Eng., 19(10), 1059 (2006)
Elsayed K, Lacor C, Appl. Math. Model., 35, 1952 (2011)
Elsayed K, Lacor C, Comput. Fluids, 68, 134 (2012)
Brooker L, Chem. Eng., 30, 16 (1993)
Ranade VV, Chem. Eng. Sci., 51(11), 2637 (1996)
Jayanti S, Chem. Eng. Sci., 56(1), 193 (2001)
Patwardhan AW, Chem. Eng. Sci., 57(8), 1307 (2002)
Zughbi HD, Rakib MA, Chem. Eng. Sci., 59(4), 829 (2004)
Zughbi HD, Ahmad Q, Ind. Eng. Chem. Res., 44(4), 1052 (2005)
Jaiklom N, Bumrungthaichaichan E, Wattananusorn S, Ladkrabang Eng. J., 30(4), 37 (2013)
Wasewar KL, Chem. Biochem. Eng. Q., 20(1), 31 (2006)
Ball CG, Fellouah H, Pollard A, Prog. Aerosp. Sci., 50, 1 (2012)
Wang X, Tan SK, J. Hydrodyn., 22(5), 1009 (2012)
Seok JK, Il WS, Exp. Fluids., 38, 801 (2005)
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Schlichting H, Boundary layer theory, McGraw Hill, New York (1968).
Albertson ML, Dai YB, Jensen RA, Rouse H, Trans. ASCE, 115, 639 (1950)
Revill BK, Paper to IChemE Course, University of Bradford, England (1981).
Perona JJ, Hylton TD, Youngblood EL, Cummins RL, Ind. Eng. Chem. Res., 38, 1478 (1998)
Lane AGC, Liquid Jet Mixing in Tanks, Ph.D. Dissertation, Department of Chemical Engineering, Loughborough University of Technology, Leicestershire, UK (1981).
Thatte AR, Patwardhan AW, Pant HJ, Sharma VK, Singh G, Berne P, in International Conference on Tracers and Tracing Methods, Poland (2004).
Rahimi M, Parvareh A, Chem. Eng. J., 115(1-2), 85 (2005)
Raja T, Kalaichelvi P, Anantharaman N, J. Sci. Ind. Res., 66, 522 (2007)
Harlow FH, Fromm JE, Sci. Am., 212(3), 104 (1965)
Richardson LF, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 210, 307 (1911)
Thom A, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 141(845), 651 (1933)
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Evans MW, Harlow FH, The particle-in-cell method for hydrodynamic calculations, Los Alamos Scientific Laboratory, U.S.A. (1957).
Jayanti S, Pavithra J, in International Conference on Advances in Chemical Engineering, India, 125 (1996).
Breisacher K, Moder J, Computational Fluid Dynamics (CFD) Simulations of Jet Mixing in Tanks of Different Scales, NASA, U.S.A. (2010).
Furman L, Stegowski Z, Chem. Eng. Process., 50(3), 300 (2011)
Zughbi HD, Rakib MA, Chem. Eng. Commun., 189, 1038 (2002)
Sendilkumar K, Kalaichelvi P, Perumalsamy M, Arunagiri A, Raja T, in World Congress on Engineering and Computer Science 2007, San Francisco, U.S.A. (2007).
Wasewar KL, Sarathi JV, Eng. Appl. Comp. Fluid Mech., 2(2), 155 (2008)
Bumrungthaichaichan E, Jaiklom N, Namkanisorn A, Wattananusorn S, Sci. Res. Essays, 11(4), 42 (2016)
Mathpati CS, Deshpande SS, Joshi JB, AIChE J., 55(10), 2526 (2009)
Dautova LS, Milanovic I, Hammad KJ, in 2012 ASEE Northeast Section Conference, University of Massachusetts Lowell (2012).
Rafiei H, Janamiri R, Sedaghat MH, Hatampour A, World Acad. Sci. Eng. Technol., 6(12), 1189 (2012)
Parvareh A, Rahimi M, Alsairafi AA, Iran. J. Chem. Eng., 6(3), 3 (2009)
Lee SY, Armstrong BW, SDI CFD Modeling Analysis, Savannah River National Laboratory, U.S.A. (2011).
Lee SY, Mixing Study for JT-71/72 Tanks, Savannah River National Laboratory, U.S.A. (2013).
Leishear RA, Lee SY, Fowley MD, Poirier MR, Steeper TJ, J. Fluids Eng., 134, 111102 (2012)
Muhammad IR, Kizito JP, in 2012 ASME Early Career Technical Conference, Georgia, U.S.A. (2012).
Egedy A, Molnar B, Varga T, Chovan T, in 2014 COMSOL Conference, Cambridge (2014).
Marek M, Stoesser T, Roberts PJW, Weitbrecht V, Jirka GH, in 32nd IAHR World Congress, Venice, Italy (2007).
Stoesser T, Development and Validation of a CFD Code for Open-Channel Flows, Ph.D. Dissertation, Department of Civil Engineering, Bristol University (2002).
Reynolds O, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 186, 123 (1895)
Patankar SV, Spalding DB, Int. J. Heat Mass Transf., 15, 1787 (1972)
ANSYS Inc., ANSYS Fluent User's Guide: Release 15.0, U.S.A. (2014).
ANSYS Inc., ANSYS Fluent Theory Guide: Release 15.0, U.S.A. (2013).
Zhu J, Commun. Appl. Numer. M., 7, 225 (1991)
Barth TJ, Jespersen D, in 27th Aerospace Sciences Meeting, Nevada, U.S.A. (1989).
Marshall EM, Bakker A, in Handbook of Industrial Mixing, Paul EL, Atiemo-Obeng VA, Kresta SM Eds. John Wiley & Sons (2004).
Courant R, Friedrichs K, Lewy H, IBM J. Res. Dev., 11(2), 215 (1967)
AIAA, Guide for the Verification and Validation of Computational Fluid Dynamics Simulations, American Institute of Aeronautics and Astronautics, U.S.A. (1998).
Gaikwad SG, Studies in jet mixed tanks, Master Thesis, University of Mumbai (2001).
Abramovich GN, The Theory of Turbulent Jets, MIT Press, Cambridge, MA (1963).
Kiser KM, AIChE J., 9(3), 386 (1963)
Post S, A Computational and Experimental Study of Near-Field Entrainment in Steady Gas Jets, MSME Thesis, Purdue University(1998).
White FM, Viscous fluid flow, McGraw-Hill, New York (1974).
Shao D, Law AW, Environ. Fluid Mech., 10, 521 (2010)
Ferrari S, Badas MG, Besalduch LA, Querzoli G, in International Symposium on Turbulence and Shear Flow Phenomena, France (2013).
Revill BK, in Mixing in Process Industries, Harnby N, Edwards MF, Nienow AW Eds. Butterworth-Heinemann (1992).
Mewes D, Renz R, in Seventh European Conference on Mixing, Belgium, 131 (1991).
Hoffman PD, AIChE Symp. Ser., 286(88), 77 (1996)
Schimetzek R, Steiff A, Weinspach PM, IChemE Symp. Ser., 136, 391 (1995)
Fossett H, Prosser LE, Proc. I. Mech. E., 160, 224 (1949)
Sarsten JA, Pipeline and Gas J., Sept., 37 (1972)
Simon M, Fonade C, Can. J. Chem. Eng., 71, 507 (1993)
Baldyga J, Bourne JR, Zimmermann B, Chem. Eng. Sci., 49(12), 1937 (1994)
Sudhindra N, Sinha SN, in Fourth European Conference on Mixing, Netherlands, Paper C4 (1982).
Fox EA, Gex VE, AIChE J., 2, 539 (1956)
Van de Vusse JG, Chem. Ing. Tech., 31, 583 (1959)
Okita N, Oyama Y, Jpn. J. Chem. Eng., 27, 252 (1963)
Coldrey PW, Paper to IChemE Course, University of Bradford, England (1978).
Hiby JW, Modigell M, in Sixth CHISA Congress, Prague (1978).
Lehrer IH, Chem. Eng. Res. Des., 59a, 247 (1981)
Lane AGC, Rice P, in International Chemical Engineering Symposium Series 64, Paper K1 (1981).
Lane AGC, Rice P, Chem. Eng. Res. Des., 60a, 171 (1982)
Maruyama T, Ban Y, Mizushina T, J. Chem. Eng. Jpn., 15, 342 (1982)
Maruyama T, in Encyclopedia of Fluid Mechanics Vol. 2, N. P.Cheremisinoff Ed., Gulf Publishing Company (1986).
Orfaniotis A, Fonade C, Lalane M, Doubrovine N, Can. J. Chem. Eng., 74(2), 203 (1996)
Grenville RK, Tilton JN, Chem. Eng. Res. Des., 74a, 390 (1996)
Grenville RK, Mak ATC, Ruszkowski SW, in The 1992 IChemE Research Event, 128 (1992).
Grenville RK, Tilton JN, in Ninth European Conference on Mixing, France, 67 (1997).
Grenville RK, Tilton JN, Chem. Eng. Res. Des., 89(12A), 2501 (2011)
Patwardhan AW, Gaikwad SG, Chem. Eng. Res. Des., 81(2), 211 (2003)
Patankar SV, Numerical Heat Transfer and Fluid Flow, Hemisphere, New York (1980).
Versteeg HK, Malalasekera W, An Introduction to Computational Fluid Dynamics: The Finite Volume Method, Addison Wesley Longman Ltd., England (1995).
Anderson JD, Computational Fluid Dynamics: The Basics with Applications, McGraw-Hill, New York (1995).
Hetsroni G, Mosyak A, Pogrebnyak E, Yarin LP, Int. J. Heat Mass Transf., 48(10), 1982 (2005)
Tongpun P, Bumrungthaichaichan E, Wattananusorn S, Songklanakarin J. Sci. Technol., 36(4), 471 (2014)
Patwardhan AW, Joshi JB, Ind. Eng. Chem. Res., 38(8), 3131 (1999)
Deglon DA, Meyer CJ, Miner. Eng., 19(10), 1059 (2006)
Elsayed K, Lacor C, Appl. Math. Model., 35, 1952 (2011)
Elsayed K, Lacor C, Comput. Fluids, 68, 134 (2012)
Brooker L, Chem. Eng., 30, 16 (1993)
Ranade VV, Chem. Eng. Sci., 51(11), 2637 (1996)
Jayanti S, Chem. Eng. Sci., 56(1), 193 (2001)
Patwardhan AW, Chem. Eng. Sci., 57(8), 1307 (2002)
Zughbi HD, Rakib MA, Chem. Eng. Sci., 59(4), 829 (2004)
Zughbi HD, Ahmad Q, Ind. Eng. Chem. Res., 44(4), 1052 (2005)
Jaiklom N, Bumrungthaichaichan E, Wattananusorn S, Ladkrabang Eng. J., 30(4), 37 (2013)
Wasewar KL, Chem. Biochem. Eng. Q., 20(1), 31 (2006)
Ball CG, Fellouah H, Pollard A, Prog. Aerosp. Sci., 50, 1 (2012)
Wang X, Tan SK, J. Hydrodyn., 22(5), 1009 (2012)
Seok JK, Il WS, Exp. Fluids., 38, 801 (2005)
Davies JT, Turbulence phenomena, Academic Press, New York (1972).
Schlichting H, Boundary layer theory, McGraw Hill, New York (1968).
Albertson ML, Dai YB, Jensen RA, Rouse H, Trans. ASCE, 115, 639 (1950)
Revill BK, Paper to IChemE Course, University of Bradford, England (1981).
Perona JJ, Hylton TD, Youngblood EL, Cummins RL, Ind. Eng. Chem. Res., 38, 1478 (1998)
Lane AGC, Liquid Jet Mixing in Tanks, Ph.D. Dissertation, Department of Chemical Engineering, Loughborough University of Technology, Leicestershire, UK (1981).
Thatte AR, Patwardhan AW, Pant HJ, Sharma VK, Singh G, Berne P, in International Conference on Tracers and Tracing Methods, Poland (2004).
Rahimi M, Parvareh A, Chem. Eng. J., 115(1-2), 85 (2005)
Raja T, Kalaichelvi P, Anantharaman N, J. Sci. Ind. Res., 66, 522 (2007)
Harlow FH, Fromm JE, Sci. Am., 212(3), 104 (1965)
Richardson LF, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 210, 307 (1911)
Thom A, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 141(845), 651 (1933)
Dennis BH, Kumar R, in ASME IDETC/CIE 2008, Brooklyn, U.S.A. (2008).
Kumar R, Dennis BH, in ASME Early Career Technical Conference, Arlington, U.S.A. (2009).
Evans MW, Harlow FH, The particle-in-cell method for hydrodynamic calculations, Los Alamos Scientific Laboratory, U.S.A. (1957).
Jayanti S, Pavithra J, in International Conference on Advances in Chemical Engineering, India, 125 (1996).
Breisacher K, Moder J, Computational Fluid Dynamics (CFD) Simulations of Jet Mixing in Tanks of Different Scales, NASA, U.S.A. (2010).
Furman L, Stegowski Z, Chem. Eng. Process., 50(3), 300 (2011)
Zughbi HD, Rakib MA, Chem. Eng. Commun., 189, 1038 (2002)
Sendilkumar K, Kalaichelvi P, Perumalsamy M, Arunagiri A, Raja T, in World Congress on Engineering and Computer Science 2007, San Francisco, U.S.A. (2007).
Wasewar KL, Sarathi JV, Eng. Appl. Comp. Fluid Mech., 2(2), 155 (2008)
Bumrungthaichaichan E, Jaiklom N, Namkanisorn A, Wattananusorn S, Sci. Res. Essays, 11(4), 42 (2016)
Mathpati CS, Deshpande SS, Joshi JB, AIChE J., 55(10), 2526 (2009)
Dautova LS, Milanovic I, Hammad KJ, in 2012 ASEE Northeast Section Conference, University of Massachusetts Lowell (2012).
Rafiei H, Janamiri R, Sedaghat MH, Hatampour A, World Acad. Sci. Eng. Technol., 6(12), 1189 (2012)
Parvareh A, Rahimi M, Alsairafi AA, Iran. J. Chem. Eng., 6(3), 3 (2009)
Lee SY, Armstrong BW, SDI CFD Modeling Analysis, Savannah River National Laboratory, U.S.A. (2011).
Lee SY, Mixing Study for JT-71/72 Tanks, Savannah River National Laboratory, U.S.A. (2013).
Leishear RA, Lee SY, Fowley MD, Poirier MR, Steeper TJ, J. Fluids Eng., 134, 111102 (2012)
Muhammad IR, Kizito JP, in 2012 ASME Early Career Technical Conference, Georgia, U.S.A. (2012).
Egedy A, Molnar B, Varga T, Chovan T, in 2014 COMSOL Conference, Cambridge (2014).
Marek M, Stoesser T, Roberts PJW, Weitbrecht V, Jirka GH, in 32nd IAHR World Congress, Venice, Italy (2007).
Stoesser T, Development and Validation of a CFD Code for Open-Channel Flows, Ph.D. Dissertation, Department of Civil Engineering, Bristol University (2002).
Reynolds O, Philos. Trans. R. Soc. Lond. Ser. A-Math. Phys. Eng. Sci., 186, 123 (1895)
Patankar SV, Spalding DB, Int. J. Heat Mass Transf., 15, 1787 (1972)
ANSYS Inc., ANSYS Fluent User's Guide: Release 15.0, U.S.A. (2014).
ANSYS Inc., ANSYS Fluent Theory Guide: Release 15.0, U.S.A. (2013).
Zhu J, Commun. Appl. Numer. M., 7, 225 (1991)
Barth TJ, Jespersen D, in 27th Aerospace Sciences Meeting, Nevada, U.S.A. (1989).
Marshall EM, Bakker A, in Handbook of Industrial Mixing, Paul EL, Atiemo-Obeng VA, Kresta SM Eds. John Wiley & Sons (2004).
Courant R, Friedrichs K, Lewy H, IBM J. Res. Dev., 11(2), 215 (1967)
AIAA, Guide for the Verification and Validation of Computational Fluid Dynamics Simulations, American Institute of Aeronautics and Astronautics, U.S.A. (1998).
Gaikwad SG, Studies in jet mixed tanks, Master Thesis, University of Mumbai (2001).
Abramovich GN, The Theory of Turbulent Jets, MIT Press, Cambridge, MA (1963).
Kiser KM, AIChE J., 9(3), 386 (1963)
Post S, A Computational and Experimental Study of Near-Field Entrainment in Steady Gas Jets, MSME Thesis, Purdue University(1998).
White FM, Viscous fluid flow, McGraw-Hill, New York (1974).
Shao D, Law AW, Environ. Fluid Mech., 10, 521 (2010)
Ferrari S, Badas MG, Besalduch LA, Querzoli G, in International Symposium on Turbulence and Shear Flow Phenomena, France (2013).