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Received October 20, 2016
Accepted February 6, 2017
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Three-dimensional CFD study of conical spouted beds containing heavy particles: Design parameters
Department of Chemical Engineering, University of Sistan and Baluchestan, Zahedan 98164-161, Iran 1Department of Chemical Engineering, Ilam University, Ilam 69315-516, Iran 2Department of Chemical Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran 3Department of Mechanical and Aeronautical Engineering, Clarkson University, Potsdam, NY 13699-5725, U.S.A., USA
Korean Journal of Chemical Engineering, May 2017, 34(5), 1541-1553(13), 10.1007/s11814-017-0024-2
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Abstract
The flow behavior of conical spouted beds containing heavy particles that occurs in chemical vapor deposition (CVD) was investigated using the computational fluid dynamics (CFD) approach. A fully Eulerian description of solid and gas phases flows in 3D was used in these simulations. The hydrodynamics parameters including particle velocity, solid flux, and solid volume fraction profiles at different bed levels were evaluated, and the overall behavior of solid particles in the beds was studied. The results showed close agreement with the corresponding experimental data. The effects of cone angle, static bed height, and cone bottom diameter on the hydrodynamic behavior of heavy particles were analyzed and the results were presented. In addition, the effects of flat wall of semi-conical spouted bed (halfcolumn) on the CFD results and performance of the spouted bed were investigated. The hydrodynamic results for the full bed were quite different from those for the half bed geometries. It was also found that the conical spouted bed with the angle of 45° leads to the roughly stable spouting compared to the 30° angle bed. The CFD model also showed that the conical-cylindrical spouted beds operating with heavy particles has the potential for periodic occurrence of choking in the spout zone.
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Ichikawa H, Arimoto M, Fukumori Y, Powder Technol., 130(1-3), 189 (2003)
Al-Mayman SI, Al-Zahrani SM, Fuel Process. Technol., 80(2), 169 (2003)
Khoshnoodi M, Weinberg FJ, Combust. Flame, 33, 11 (1978)
Kersten SRA, Prins W, van der Drift B, van Swaaij WPM, Chem. Eng. Sci., 58(3-6), 725 (2003)
Luo CH, Aoki K, Uemiya S, Kojima T, Fuel Process. Technol., 55(3), 193 (1998)
Lopez G, Alvarez J, Amutio M, Arregi A, Bilbao J, Olazar M, Energy, 107, 493 (2016)
Kulah G, Sari S, Koksal M, Ind. Eng. Chem. Res., 55, 3131 (2016)
Liu XJ, Zhong WQ, Jiang XF, Jin BS, AIChE J., 61(1), 58 (2015)
Qian L, Lu Y, Zhong WQ, Chen X, Ren B, Jin BS, Can. J. Chem. Eng., 91(11), 1793 (2013)
Sutkar VS, Deen NG, Patil AV, Peters EAJF, Kuipers JAM, Salikov V, Antonyuk S, Heinrich S, AIChE J., 61(4), 1146 (2015)
Chen X, Ren B, Chen Y, Zhong WQ, Chen DL, Lu Y, Jin BS, Can. J. Chem. Eng., 91(11), 1762 (2013)
Saldarriaga JF, Aguado R, Altzibar H, Atxutegi A, Bilbao J, Olazar M, J. Taiwan Inst. Chem. Eng., 60, 509 (2016)
Azizi S, Hosseini SH, Moraveji M, Ahmadi G, Particuology, 8, 415 (2010)
Fattahi M, Hosseini SH, Ahmadi G, Appl. Therm. Eng., 105, 385 (2016)
Hosseini SH, Ahmadi G, Olazar M, Powder Technol., 246, 303 (2013)
Hosseini SH, Ahmadi G, Olazar M, J. Taiwan Inst. Chem. Eng., 45, 2140 (2014)
Hosseini SH, Fattahi M, Ahmadi G, J. Taiwan Inst. Chem. Eng., 58, 107 (2016)
Hosseini SH, Prog. Comput. Fluid Dyn., 16, 78 (2016)
Hosseini SH, Ahmadi G, Razavi BS, Zhong W, Energy Fuels, 24, 6086 (2010)
Hosseini SH, Fattahi M, Ahmadi G, Powder Technol., 279, 301 (2015)
Moradi S, Yeganeh A, Salimi M, Appl. Math. Model., 37, 1851 (2013)
San Jose MJ, Olazar M, Alvarez S, Morales A, Bilbao J, Ind. Eng. Chem. Res., 44(1), 193 (2005)
San Jose MJ, Alvarez S, Morales A, Olazar M, Bilbao J, Chem. Eng. Res. Des., 84(A6), 487 (2006)
Zhou JD, Bruns DD, Can. J. Chem. Eng., 90(3), 558 (2012)
Pannala S, Daw CS, Finney CEA, Boyalakuntla D, Syamlal M, O’Brien TJ, Chem. Vapor Depos., 13, 481 (2007)
Lule SS, Colak U, Koksal M, Kulah G, Chem. Vap. Depos., 21, 1 (2015)
Setarehshenas N, Hosseini SH, Nasr Esfahany M, Ahmadi G, J. Taiwan Inst. Chem. Eng., 64, 146 (2016)
Schaeffer DG, J. Differ. Equat., 66, 19 (1987)
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Huilin L, Gidaspow D, Bouillard J, Wentie L, Chem. Eng. J., 95(1-3), 1 (2003)
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Bettega R, da Rosa CA, Correa RG, Freire JT, Ind. Eng. Chem. Res., 48(24), 11181 (2009)
Behjat Y, Shahhosseini S, Ahmadi Marvast M, Int. Commun. Heat Mass Transf., 37, 935 (2010)
San Jose MJ, Olazar M, Alvarez S, Bilbao J, Ind. Eng. Chem. Res., 37(6), 2553 (1998)
Du W, Bao XJ, Xu J, Wei WS, Chem. Eng. Sci., 61(5), 1401 (2006)
Hosseini SH, Karami M, Olazar M, Safabakhsh R, Rahmati M, Ind. Eng. Chem. Res., 53(32), 12639 (2014)
Mathur KB, Gishler PE, AIChE J., 1, 157 (1955)
Olazar M, San Jose MJ, Aguayo AT, Arandes JM, Bilbao J, Chem. Eng. J. Biochem. Eng., 55, 27 (1994)
Olazar M, San Jose MJ, Alvarez S, Morales A, Bilbao J, Ind. Eng. Chem. Res., 37(11), 4520 (1998)
Sobieski W, Dry Technol., 26, 1438 (2008)
Bettega R, Correa RG, Freire JT, Study of the Scale-Up Relations for Spouted Beds using CFD, 19th Int. Cong. Mech. Eng., Brasilia DF 5-9 (2007).
He YL, Hydrodynamic and Scale-up Studies of Spouted Beds, University of British Columbia, Ph.D. Thesis (1995).
Lu HL, He YR, Liu WT, Ding JM, Gidaspow D, Bouillard J, Chem. Eng. Sci., 59(4), 865 (2004)
Sari S, Polat A, Zaglanmis D, Kulah G, Koksal M, Hydrodynamics of Conical Spouted Beds with High Density Particles, Proceedings of 10th International Conference on Circulating Fluidized Beds and Fluidization Technology, Sun River, Idaho, U.S.A. (2011).
Sari S, Kulah G, Koksal M, Exp. Therm. Fluid Sci., 40, 132 (2012)
Sau DC, Biswal KC, Appl. Math. Model., 35, 2265 (2011)
Sun LY, Xu WG, Liu GD, Sun D, Lu HL, Tang YJ, Li D, Chem. Eng. Sci., 84, 170 (2012)