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Received September 22, 2020
Accepted December 23, 2020
- This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Highly dispersed Cu-ZnO-ZrO2 nanoparticles on hydrotalcite adsorbent as efficient composite catalysts for CO2 hydrogenation to methanol
Xin Fang1 2
Yuhan Men2
Fan Wu2
Qinghu Zhao2
Ranjeet Singh2
Penny Xiao2
Liying Liu1
Tao Du1†
Paul A. Webley2†
1State Environmental Protection Key Laboratory of Eco-Industry, Northeastern University, Shenyang 110819, China 2Department of Chemical Engineering, The University of Melbourne, Parkville, VIC 3010, Australia
dut@smm.neu.edu.cn
Korean Journal of Chemical Engineering, April 2021, 38(4), 747-755(9), 10.1007/s11814-020-0736-6
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Abstract
CO2 hydrogenation to methanol is attracting specific interest because of its potential economic and environmental benefits in transforming waste CO2 to value-added hydrocarbons. Copper-based catalysts are documented as efficient and widely applied, whereas insufficient catalytic properties of conventional catalysts hinder their application. Herein, catalysts using Mg-Al hydrotalcite (HT) as the carrier of Cu/ZnO/ZrO2 (CZZ) nanoparticles were prepared to exploit special advantages of hydrotalcite on copper dispersion and catalytic performance. The results show that CZZ nanoparticles can be uniformly dispersed on external surfaces of HT, elevating BET surface areas of CZZ-HT samples by at least 2.5 times compared to pure CZZ. The HT carrier also enriches strong basic sites and hence elevates CO2 adsorption capabilities in the range of reaction temperature. Both copper surface area and copper dispersion of CZZ-HT samples are improved dramatically. A catalyst containing 45.1 wt% of CZZ shows 1.1 times higher copper surface area per gram CZZ and 1.6 times higher copper dispersion than the reference CZZ. Subsequent reactions demonstrate the CZZ-HT samples show remarkably promoted turnover frequency (TOF) for methanol synthesis and retain considerable catalyst stability. The typical catalyst prepared in this research, at the reaction temperature of 523 K and pressure of 3.0MPa, presents a 68.2% higher methanol STYCu per gram copper and an 117.0% higher SMeOH/SCO ratio than the commercial catalyst. The support HT plays a crucial role for the enhanced catalytic performance physically and chemically. Thus, the as-prepared CZZ-HT catalyst provides a significant improvement for CO2 utilization.1
Keywords
References
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Bonura G, Cordaro M, Cannilla C, Arena F, Frusteri F, Appl. Catal. B: Environ., 152, 152 (2014)
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Hu B, Yin YZ, Liu GL, Chen SL, Hong XL, Tsang SCE, J. Catal., 359, 17 (2018)
Xiao J, Mao DS, Guo XM, Yu J, Appl. Surf. Sci., 338, 146 (2015)
Tamura M, Kitanaka T, Nakagawa Y, Tomishige K, ACS Catal., 6, 376 (2016)
An X, Li JL, Zuo YZ, Zhang Q, Wang DZ, Wang JF, Catal. Lett., 118(3-4), 264 (2007)
Liu LC, Corma A, Chem. Rev., 118(10), 4981 (2018)
Boucher MB, Zugic B, Cladaras G, Kammert J, Marcinkowski KD, Lawton TJ, Sykes ECH, Flytzani-Stephanopoulos M, Phys. Chem. Chem. Phys., 15, 12187 (2013)
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Hutson ND, Speakman SA, Payzant EA, Chem. Mater., 16, 4135 (2004)
Fang X, Men Y, Wu F, Zhao Q, Singh R, Xiao P, Du T, Webley PA, J. CO2 Util., 29, 57 (2019)
Saha S, Abd Hamid SB, RSC Adv., 7, 9914 (2017)
Zhang YJ, Chen CQ, Lin XY, Li DL, Chen XH, Zhan YY, Zheng Q, Int. J. Hydrog. Energy, 39(8), 3746 (2014)
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Dandekar A, Vannice MA, J. Catal., 178, 62 (1998)
Arena F, Italiano G, Barbera K, Bordiga S, Bonura G, Spadaro L, Frusteri F, Appl. Catal. A: Gen., 350(1), 16 (2008)
Hua YX, Guo XM, Mao DS, Lu GZ, Rempel GL, Ng FTT, Appl. Catal. A: Gen., 540, 68 (2017)
Phongamwong T, Chantaprasertporn U, Witoon T, Numpilai T, Poo-Arporn Y, Limphirat W, Donphai W, Dittanet P, Chareonpanich M, Limtrakul J, Chem. Eng. J., 316, 692 (2017)
Dong XS, Li F, Zhao N, Xiao FK, Wang JW, Tan YS, Appl. Catal. B: Environ., 191, 8 (2016)
Hutson ND, Speakman SA, Payzant EA, Chem. Mater., 16, 4135 (2004)
Asthana S, Samanta C, Bhaumik A, Banerjee B, Voolapalli RK, Saha B, J. Catal., 334, 89 (2016)
Kim JY, Rodriguez JA, Hanson JC, Frenkel AI, Lee PL, J. Am. Chem. Soc., 125(35), 10684 (2003)
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Gao P, Li F, Zhan HJ, Zhao N, Xiao FK, Wei W, Zhong LS, Wang H, Sun YH, J. Catal., 298, 51 (2013)
Hutson ND, Attwood BC, Adsorption, 14, 781 (2008)
Yong Z, Rodrigues AE, Energy Conv. Manag., 43(14), 1865 (2002)
Sato AG, Volanti DP, Meira DM, Damyanova S, Longo E, Bueno JMC, J. Catal., 307, 1 (2013)
Frusteri F, Cordaro M, Cannilla C, Bonura G, Appl. Catal. B: Environ., 162, 57 (2015)
Patel S, Pant KK, Chem. Eng. Sci., 62(18-20), 5436 (2007)
Grabow LC, Mavrikakis M, ACS Catal., 1, 365 (2011)
Guo XM, Mao DS, Lu GZ, Wang S, Wu GS, J. Mol. Catal. A-Chem., 345(1-2), 60 (2011)
Liu XM, Lu GQ, Yan ZF, Beltramini J, Ind. Eng. Chem. Res., 42(25), 6518 (2003)
Witoon T, Numpilai T, Phongamwong T, Donphai W, Boonyuen C, Warakulwit C, Chareonpanich M, Limtrakul J, Chem. Eng. J., 334, 1781 (2018)
Nishida K, Atake I, Li D, Shishido T, Oumi Y, Sano T, Takehira K, Appl. Catal. A: Gen., 337(1), 48 (2008)