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Received August 30, 2021
Accepted December 28, 2021
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
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Cutting fluid corrosion inhibitors from inorganic to organic: Progress and applications
Haogang Li
Yanbin Zhang
Changhe Li†
Zongming Zhou1
Xiaolin Nie2
Yun Chen3
Huajun Cao4
Bo Liu5
Naiqing Zhang6
Zafar Said7
Sujan Debnath8
Muhammad Jamil9
Hafiz Muhammad Ali10
Shubham Sharma11
School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China 1Hanergy (Qingdao) Lubrication Technology Co., Ltd., Qingdao, 266200, China 2Nanjing Kerun Lubricants Co., Ltd., Nanjing, 211106, China 3Chengdu Tool Research Institute Co., Ltd. Chengdu, 610500, China 4School of Mechanical Engineering, Chongqing University, Chongqing, 400044, China 5Sichuan Future Aerospace Industry LLC., Shifang, 618400, China 6Shanghai Jinzhao Energy Saving Technology Co., Ltd., Shanghai, 200436, China 7Department of Sustainable and Renewable Energy Engineering, University of Sharjah, Sharjah, 27272, United Arab Emirates 8Mechanical Engineering Department, Curtin University, Miri, 98009, Malaysia 9College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China 10Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia 11Department of Mechanical Engineering, IK Gujral Punjab Technical University, 144603, Punjab, India
Korean Journal of Chemical Engineering, May 2022, 39(5), 1107-1134(28), 10.1007/s11814-021-1057-0
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Abstract
Water-based cutting fluid has a broad application area and a hundred year history, but its poor corrosion inhibition and anti-rust ability limit its further promotion. Adding corrosion inhibitors can effectively solve the above problems. However, no review papers are available on cutting fluid corrosion inhibitors, and their mechanism, suitability, and performance influencing factors have not been revealed. This article discusses cutting fluid corrosion inhibitors to fill the gaps in theoretical research and industrial applications. Inorganic matters are initially used in corrosion inhibition due to their strong oxidizing properties. Therefore, the film formation mechanism of inorganic corrosion inhibitor oxide and precipitation film is first analyzed, and the applications in corrosive medium are summarized. Given that inorganic corrosion inhibitors are not environmentally friendly and expensive, organic corrosion inhibitors are currently used as replacement. Thus, the film formation mechanism of different organic corrosion inhibitors adsorption film is analyzed, and their suitability with metals is determined. The influence of molecular structure and temperature on their corrosion inhibition effect is also studied, and the performance of inorganic and organic corrosion inhibitors is compared. However, single organic corrosion inhibitors are greatly affected by metal surface state, temperature, and immersion time. Therefore, the synergistic film formation after the compounding of organic and inorganic corrosion inhibitors is analyzed. In addition, the influence rate of concentration, molecular structure, and temperature on corrosion inhibition performance is revealed, and a matching database of corrosion inhibitor type and metal type in cutting is established. Finally, in view of the limitations of cutting fluid corrosion inhibitors, the establishment of a molecular dynamics model of corrosion inhibitor failure and accelerates corrosion and the development of general-purpose green additives based on the molecular design and physical and chemical analysis of the suitability of corrosion inhibitor and base liquid are prospected.
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