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Direct Conversion of Waste PET to Regenerated Plastics Using Flame Retardants as Depolymerization Catalysts

Department of Chemical Engineering and Material Science , Chung-Ang University , 84 Heukseok-ro , Seoul 06974 , South Korea 1Department of Intelligent Energy and Industry , Chung-Ang University , 84 Heuksek-ro , Seoul 06974 , Korea 2Green Carbon Research Center , Korea Research Institute of Chemical Technology , 141 Gajeongro , Yuseong, Daejeon 34114 , South Korea
mgjung@krict.re.kr
Korean Journal of Chemical Engineering, January 2024, 41(1), 347-355(9), https://doi.org/10.1007/s11814-024-00030-7

Abstract

Polyethylene terephthalate (PET) has been extensively used in the packaging industry, particularly for the production of

plastic bottles. PET wastes can be converted into monomeric and oligomeric substances through depolymerization and

purifi cation processes. Currently, the chemical recycling of waste plastics is one of the most viable environmental strategies,

and the direct repolymerization of depolymerized chemicals without any purifi cation is gaining signifi cant attention because

of its simple and cost-eff ective recycling characteristics. In this study, expandable graphite (EPG) and zeolites were used as

glycolysis catalysts for PET depolymerization, and then the reaction product was directly used to polymerize polyurethane

foams (PUFs). Both EPG and the zeolites could depolymerize PET, achieving PET conversion as high as 90% with bis(2-

hydroxyethyl terephthalate) yields of > 50%. PUFs were also eff ectively produced from both depolymerized batches, and

all PUF samples had a limiting oxygen index of > 31%, indicating high fl ame retardancy. Thus, EPG and zeolites can play

dual roles as glycolysis catalysts and fl ame retardants. Additionally, this study proposes an effi cient PET recycling route.

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