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- In relation to this article, we declare that there is no conflict of interest.
- Publication history
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Received June 29, 2022
Accepted September 15, 2022
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright © KIChE. All rights reserved.
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Objectives, challenges, and prospects of batch processes: Arising from injection molding applications
Department of Chemical and Biological Engineering, Hong Kong University of Science and Technology, Kowloon, Hong Kong 1MOE Key Laboratory of Smart Manufacturing in Energy Chemical Process, East China University of Science and Technology, Shanghai 200237, China 2College of Control Science and Engineering, Zhejiang University, Hangzhou 310027, China 3Department of Automation, Shanghai Jiao Tong University and the Key Laboratory of System Control and Information Processing, Ministry of Education of China, Shanghai 200240, China 4Department of Chemical and Biological Engineering, Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong, and the Guangzhou HKUST Fok Ying Tung Research Institute, Guangzhou 511458, China
kefgao@ust.hk
Korean Journal of Chemical Engineering, December 2022, 39(12), 3179-3189(11), 10.1007/s11814-022-1294-x
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Abstract
Injection molding, a polymer processing technique that converts thermoplastics into a variety of plastic products, is a complicated nonlinear dynamic process that interacts with a different group of variables, including the machine, the mold, the material, and the process parameters. As injection molding process operates sequentially in phases, we treat it as a batch process. The review paper discusses the batch nature of injection molding and identifies the three main objectives for future development of injection molding: higher efficiency, greater profitability, and longer sustainability. From the perspective of system engineering, our discussion centers on the primary challenges for the batch operation of injection molding systems: 1) Model development in face of product changes, 2) Control strategies in face of dynamic changes, 3) Data analysis and process monitoring, and 4) Safety assurance and quality improvement, and the current progress that has been made in addressing these challenges. In light of the advancement of new information technologies, this paper provides several opportunities and encourages further research that may break existing capability limits and develop the next generation of automation solutions to bring about a revolution in this area.
Keywords
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Qin SJ, Valle S, Piovoso MJ, J. Chemometr., 15, 715 (2001)
Choi SW, Lee IB, J. Process Control, 15, 295 (2005)
Lu N, Gao F, Wang F, AIChE J., 50, 255 (2004)
Pariyani A, Seider WD, Oktem UG, Soroush M, AIChE J., 58, 812 (2012)
Pariyani A, Seider WD, Oktem UG, Soroush M, AIChE J., 58, 826 (2011)
Wu Z, Christofides PD, Process operational safety and cybersecurity, Springer (2021).
Gao F, Zhao C, US Patent, 6,309,571 (2001).
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Mayne DQ, Automatica, 50, 2967 (2014)
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